8613562626716
Sales@prefabhousefactory.com
enEnglish

What is Flat-packing Container House?

 

 

The flat pack container house is a prefab with a high-quality galvanized steel structure system and sandwich panel that can be insulated with EPS, Rockwool, and glasswool. It is mainly used as a temporary building.

Why Choose Us

Our Factory

The company covers a total area of more than 80000 ㎡, with more than 500 employees and an average annual capacity of 50000 sets of flat-packing houses.

Sales Market

At present, the company's products have been exported to 35 countries and regions such as Australia, the Middle East, Asia, Africa and South America.

Rich Experience

Zhongyu Group has experience in large-scale engineering construction, providing on-site installation services to customers and making every effort to save time and economic costs for them. This is our engineering case, which successfully built a rehabilitation hospital in a very short period of time.

Stable Quality

The company's housing construction system has all realized industrial production, with a complete supply chain management system and a professional logistics and installation service system to provide customers with a comprehensive solution for temporary housing.

 

Advantages of Flat-packing Container House

 

Cost-Effective
Flat-pack container houses are an affordable alternative to traditional brick-and-mortar homes. The construction cost is significantly lower as the materials are readily available and the construction process is simplified. Moreover, the use of pre-fabricated components reduces the amount of labor required, making it more cost-effective.

 

Environmentally Friendly
Flat-pack container houses are environmentally friendly as they are constructed from used shipping containers, which are repurposed instead of discarded. The use of pre-fabricated components reduces waste and the need for additional materials.

 

Versatile
Flat-pack container houses are versatile in design and can be customized to meet different specifications. The containers can be modified to create different layouts and floor plans, allowing for flexibility in design. Adding or removing containers also allows for the expansion or downsizing of the living space.

 

Durability
Shipping containers are designed to withstand harsh weather conditions, making them durable and long-lasting. They are also resistant to pests and are fireproof, making them a safe and secure living space.

 

Quick Construction
Constructing a flat-pack container house is quick and efficient as the pre-fabricated components are designed to fit together easily. This means that the construction process can be completed in a shorter time than traditional homes.

The Types of Flat-Pack Container Houses

Flat-pack container houses come in different sizes and configurations. Here are some common types:

Single-Stack Container House

This is the most basic type of flat-pack container house. It is constructed using one shipping container. A single-stack container house is spacious and can be designed to accommodate a queen-sized bed, a small living area, and a compact kitchenette. Additionally, it can be fitted with a bathroom with essential amenities.

Double-Stack Container House

This house is constructed using two shipping containers stacked on top of each other. It is more spacious than the single-stack container house and has more room for additional amenities. A double-stack container house can be designed to have two bedrooms, a larger living space, and a fully equipped kitchen.

Side-by-Side Container House

This type of flat-pack container house is built using two or more containers placed side by side. This arrangement increases the width of the house, providing more living space. A side-by-side container house can be designed to accommodate three bedrooms, a spacious living room, and a dining area.

Modular Container House

Modular container houses are constructed using multiple shipping containers arranged in various configurations. They are highly versatile and can be designed to meet specific needs and requirements. Additionally, they can be customized to include extra bedrooms, offices, or storage spaces.

Stacking and Combining

Several flat-pack container houses can be stacked or combined to create larger living spaces. Stacking multiple containers can create a three or four-story building. Additionally, combining several containers can create a spacious penthouse with luxurious amenities.

Application Scenarios of Flat Pack Container Houses

 

Security booth
A security booth is a small space that provides shelter and protection for security guards. It usually has an air conditioner, a window, and a door. A security booth can be easily built with a flat pack container house, as it does not require much space, but it needs to be resistant to wind and rain. A flat pack container house can also be equipped with external devices, such as cameras, lights, and alarms, to enhance the security function.

 

Temporary housing
During the COVID-19 pandemic, China built several temporary hospitals, such as the "huoshenshan" and "Leishenshan" hospitals, to treat the infected patients. These hospitals were constructed with flat pack container houses, as they could be quickly and efficiently erected and dismantled. Flat pack container houses can also provide a comfortable and safe living and working space for the medical staff and patients, with windows, doors, insulation, electricity, and ventilation. They can also be fitted with furniture, appliances, and sanitary facilities, to improve the quality of life.

 

Mountainous areas
With the implementation of the national poverty alleviation policy, many impoverished mountainous areas have improved their living standards. However, some areas still face the problem of poor housing conditions, due to the rugged terrain and inconvenient transportation. Building a house with conventional materials can be difficult and costly in these areas. Flat pack container houses can solve these problems effectively, as they can be easily transported and installed in remote locations. They can also improve the living environment of the residents, as they are made of durable and eco-friendly materials that can resist weather and corrosion.

 

These are some of the examples of how flat pack container houses are widely used in life. Flat pack container houses can provide a convenient, affordable, and adaptable housing solution for various purposes. They can also be designed and decorated to suit different tastes and styles.

Your Essential Guide To a Tailor-Made Flat Pack Container
 

Flat pack containers or modular homes are mainly built in a factory, often with plastered walls and accessories such as kitchens and bathrooms attached to the walls. They are then delivered to the site, ready to be grouped together. Since most construction work is done in a factory, bad weather cannot delay the work, making it an efficient method. It is often also up to 25% cheaper than traditional construction and can incorporate many environmentally friendly features.

 

Flat-pack houses are an exciting new approach to home building. Our special series focuses on the latest innovations.

They are faster and cheaper to build than traditional brick and mortar houses and finally, housing authorities are recognizing that flat-pack or modular houses are part of the answer to our housing crisis. Until now, they have been mainly favored by families looking for a unique single-family home but without the challenges of self-construction. And while this option remains, the flat pack is now being used for other purposes, in subdivisions, and to expand existing homes.

 

A folded flat, each flat pack container can be stacked up to five high, allowing us to load up to 10 pieces in a shipping container or truck, saving on shipping costs and warehouse space.

 

Manufactured according to CE certification and Euro code standards in a strictly quality-controlled factory environment with an ISO 9001: 2000 quality assurance certificate.

 

Flat-pack containers meet all your specific needs, whether you want to build a rural school, clinic, or library, special construction or mining or exploration camp with houses and offices, accommodation, with storage, sleeping, ablution, catering, laundry, and recreational facilities.

20 FT Flat-packing Container House With Terrace

Is The Flat Pack Container House Durable?

 

20 FT Container Tiny House For Worker Camp

Compared to houses modified by ISO standard shipping containers, are flat pack container houses durable? This may be a question that most users have. We use this type (flat pack container house) to understand this concept from the perspective of materials and technology.

 

First,the materials
1. Skeleton: 3mm thick beam, 2.75mm thick column, 4mm thick corner;
2. Wall panel: 50/75/100mm sandwich panel;
3. Roof: 4-layer structure (steel sheet + core material) + skeleton;
4. Floor: 18/20/22mm fiber cement board +1.6mm PVC floor glue + skeleton.

 

The resulting performance
1. Wind resistance: 0.3kn/m2
2. Earthquake resistance: 8 Grade
3. Ground load: 3kn/ m2
4. Waterproof: 100%

 

Second, the process
1. The skeletons such as beams, columns and corner pieces are all galvanized materials with excellent anti-rust properties;
2. The surface is treated with 180g/ m2, which is beautiful and excellent in corrosion resistance.

Whether it's a rugged ground or a seaside, whether it's a rainy area or a snowy area, this container house is very practical and suitable.

Production Process of Flat Pack Container Houses

 

 

Design and Customization: The journey begins with a consultation where we work closely with our clients to understand their needs and preferences. Our design team utilizes advanced software to create customized blueprints that reflect the client's vision while adhering to local building regulations.

 

Material Selection: We prioritize sustainability in our material selection. Our flat pack houses are primarily constructed from responsibly sourced timber and recycled steel. This not only reduces the environmental impact but also ensures durability and longevity.

 

Prefabrication: Once the design is finalized, the components are prefabricated in our state-of-the-art factory. This controlled environment allows for precise manufacturing, minimizing waste and ensuring quality. Each component, from walls to roofing, is produced with meticulous attention to detail.

 

Quality Control: Before the components leave our factory, they undergo rigorous quality control checks. We ensure that every piece meets our high standards and is ready for assembly upon arrival at the construction site.

 

Flat pack houses represent a forward-thinking solution to modern housing challenges. Our products are sold to various countries, providing customers with Scandinavian flat pack houses, German flat pack homes, as well as flat pack houses in the USA and Canada.

 
Flat Pack Container House VS Shipping Container House

Flat pack container houses and shipping container houses are two different types of modular homes that have gained popularity due to their affordability, sustainability, and ease of construction. Here's a comparison between the two:

 

Construction and Design
Flat Pack Container House
●Assembly: These houses are designed to be assembled on-site from flat-packed panels and components. They are typically made from lightweight materials like steel or wood.
●Customization: They offer more flexibility in design and layout compared to shipping container houses since they are built from scratch on-site.
●Insulation: Depending on the design, insulation can vary, but it's generally easier to ensure good insulation during construction.

Shipping Container House
●Structure: These houses are built using repurposed shipping containers, which are made of steel and designed for transportation.
●Assembly: They are delivered as a complete unit and require minimal assembly on-site, such as cutting openings for doors and windows.
●Space: The interior space is limited by the dimensions of standard shipping containers (usually 20 or 40 feet long), which can be restrictive for some layouts.
●Insulation: Insulating shipping containers can be more challenging due to their metal structure, and additional measures are often required to manage temperature and moisture.

 

Mobility and Transportation
Flat Pack Container House
Components are lightweight and compact, making them easier to transport to remote locations or areas with restricted access.
Shipping Container House
Once assembled, shipping container houses are typically moved as whole units using trucks or cranes, which may require more logistical planning.

 

Cost
Flat Pack Container House
Can be cost-effective due to simpler manufacturing processes and lighter materials, although customization can affect the overall cost.
Shipping Container House
Initial costs may be higher due to the cost of the shipping containers themselves, but they can be offset by savings in construction time and labor.

 

Sustainability
Both types contribute to sustainability by repurposing materials (shipping containers or flat pack components) and often incorporate eco-friendly building practices.

 

Aesthetic Appeal
Flat Pack Container House
Offers more design flexibility, allowing for a wider range of architectural styles and finishes.
Shipping Container House
Retains the industrial look of shipping containers, which appeals to some for its unique aesthetic.
Conclusion
●Flat Pack Container Houses: Ideal for those seeking customizable designs, easier transportation, and potentially lower upfront costs, with flexibility in layout and insulation options.
●Shipping Container Houses: Suitable for those interested in a quicker construction process, structural durability, and a distinctive industrial aesthetic, albeit with more limited interior space and design flexibility.

 
Why the Flat Pack Container House is Tailor-Made For Temporary Construction Sites?

With the continuous development of the construction industry, the new concept of green and civilized construction has received more and more attention from construction units. Especially in the temporary construction industry, the market share of well-known prefab houses is becoming less and less, while the market share of emerging modular houses (flat pack houses) is increasing.

 

Structural comparison
The flat pack house is a welded structure, and the steel structure adopts galvanized technology. It consists of a structural system, a ground system, a floor system, a wall system, and a roof system. Each system consists of several unit modules, and the unit modules are manufactured in the factory. , the house site is assembled by unit modules.

 
 

Design comparison
The flat pack container house design introduces modern home elements, which can be assembled and disassembled freely according to the needs of the different environments of the house. According to the changes of the environment, users can choose the assembling method of each module to create a personalized house. The adjustable house base can also adapt to the requirements of different grounds. The exterior of the house can also be attached with other building decoration materials as the envelope and surface finishing or decoration.

The flat pack container room is based on a single box, which can be stacked and combined arbitrarily. A modular unit can be an entire room or several rooms, or a part of a large room. The flat pack container house can be assembled and combined in any length and width direction, can be stacked in three layers, and can be decorated with roofs, terraces and other decorations. The top frame and bottom frame of the flat pack house adopts thermal insulation measures, and the design is more reasonable. Each room is decorated according to the standard and can be equipped with all living facilities.

 
 

Performance comparison
The flat pack container house is earthquake resistant to grade 8, wind resistant to grade 12, and has a service life of more than 20 years. The flat pack container room is made of high-quality materials, can be recycled, and is economical and environmentally friendly. The wall is made of non-cold-bridge cotton plug-in color steel composite panels, and the components are connected by a non-cold-bridge. When subjected to vibration and impact, there will be no cold-bridge due to the shrinkage of the core material, which prevents the bulk insulation material from being shaken.

A cold bridge appears on the upper part of the member. Rock wool sliver can maintain good thermal insulation performance in high temperature or low temperature environment, and has the characteristics of non-flammable, non-toxic, light weight, low thermal conductivity, good sound absorption, insulation, good chemical stability and long service life. The packed box house is more airtight, more soundproof, more fireproof, more moisture-proof and more heat-insulated than the traditional color steel plate house.

 
 

Basic comparison
The foundation of the flat pack container house is simpler. It can be used as a strip foundation or a pier foundation. It can even be placed directly on the ground without a foundation. The indoor floor does not need to be leveled.

 
 

Installation comparison
The flat pack container house is fast to install and has a short construction period. Four workers can complete the installation of a single box in 3 hours; it can also be shipped as a whole box, and it can be used after the water and electricity are connected to the site. Same day installation, same day use.

 
 

Transportation comparison
The flat pack container house can be disassembled and made into a board package, which is suitable for sea and land transportation. Land transportation: 12 sets of flatbed trucks of 17.4 meters can be installed, which greatly saves transportation costs. The house can be prefabricated and assembled in the factory at a short distance, and the whole house is transported to the recipient site, and it can be used directly after hoisting. Shipping: Usually 6 pieces in a 40-foot high box.

 
 

Comparison of application fields
The flat pack container room can be used in engineering camps, logistics parks, military, municipal, commercial, oilfield mining, tourism, exhibitions, etc. It can be used for living, office, warehousing, commercial operation, tourism landscape, etc. meet the needs of life.

 
 

Comparison of energy saving and environmental protection
The flat pack container house adopts the "factory manufacturing + on-site installation" mode, and no construction waste is generated on the construction site. After the demolition of the project, there will be no construction waste and no damage to the original resident environment. The flat pack container room can be recycled, with zero loss in transition, reducing environmental pressure.

 
 
Our Factory

Founded in 2013, Zhongyu Group has four large wholy-owned subsidiaries and four production bases, including Zhongyu Steel Structure Co., Ltd., Weifang Zhongyu Metal Products Technology Co., Ltd., Shandong Zhuwei Metal Products Co., Ltd., and Guangdong Zhonghong jinyu integrated Housing co., Ltd. t is a large group enterprise integration the R&D, production, processing, and sales of temporary construction facilities such as flat-packing container house,detachable, metal products, and light steel villas, The company's housing construction system has all realized industrial production, with a complete supply chain management system and a professional logistics and installation service system to provide customers with a comprehensive solution for temporary housing.

productcate-1-1

productcate-1-1

 

FAQ

Q: What is a flat pack container house?

A: Flat pack container house, These tiny houses are mobile, collapsible, and reliable units ideal for both permanent and temporary use. The portable cabins for sale are fast to install, eco-friendly, and easy on the budget. They are found in labor camps, disaster areas, and construction sites.

Q: Why use a container home?

A: Container homes give you complete flexibility in your design, layout and configuration. You can stack them, place them in the shape that you want and have a design that suits your block of land. Shipping containers come in standard measurements with the most popular sizes being: 20 FT.

Q: What are the advantages of flat rack containers?

A: In addition to their practicality, flat rack containers are also environmentally friendly. Due to their open design, they're lighter than standard containers, which means they require less fuel to transport. This not only reduces the carbon footprint associated with shipping but also saves on fuel costs.

Q: Are flat pack containers waterproof?

A: Made from galvanised steel, flat pack containers are waterproof, rust proof and anti vandal.

Q: What is the standard container house size?

A: 20ft Container is the most popular size and used widely in different circumstances.

Q: Does a shipping container need a foundation?

A: Foundations are necessary for shipping containers since they can be placed almost anywhere. This means the ground underneath could be uneven, unstable, or even difficult to predict.

Q: How many bedrooms can fit in a 40ft container?

A: As a general rule, the household goods of a two- to three-bedroom apartment with a living room, dining room, den, and kitchen can fit into a 40-foot container. Make sure to use bubble wrap and moving boxes for proper packing to fit all of your belongings into a 40-foot container.

Q: Can you walk on top of a shipping container?

A: Can you walk on a shipping container? Yes, you can! A shipping containers roof is highly durable – But that doesn't mean it is fail-proof. If you persistently place heavy items on the roof of a container or walk on it frequently, it may dip or flex eventually.

Q: What is the best insulation for container homes?

A: Closed-cell spray foam
For the best results, choose a closed-cell spray foam. If you want to insulate a shipping container home in a colder climate, you should consider spray foam insulation.

Q: What is the height of a container house?

A: Commonly the height of a container will be 8ft 6" and a high cube will have an additional foot to be 9ft 6". Our variety of small new build containers are ideal for small areas and tight corners and a solution if you are restricted of space.

We're well-known as one of the leading flat-packing container house manufacturers and suppliers in China. If you're going to buy high quality flat-packing container house at competitive price, welcome to get more information from our factory.

20 FT Container Tiny House for Worker Camp
Popular Products
Send Inquiry
making the temporary
construction space
safer and more comfortable
contact us